Clayton Armstrong 2011-02-22 GSK Aranda SP - steam&condensat

STEAM AND CONDENSATE AUDIT

Project N°30275

Date: 04/02/2011

GSK MANUFACTURING Aranda, Spain

Page 39 of 45

Established by E. Morin

To the attention of Ms. Beatriz Herrero-Gonzalo

Temperature condensate from factory

95,00 °C

Condensate flow (from factory)

0,50 t/hr

Over heat

41,11 kW

Estimated flash flow lost

0,066 t/hr

Condensate return rate

69,3%

10. Overall Boiler House Efficiency Net total power output from the boiler house (incl. CHP)

556,4 kW

100,0%

Boiler house efficiency on LHV

86,0 %

Boiler house efficiency on HHV

77,7 %

Annual fuel consumption (LHV)

4.035 MWh/year

Annual fuel consumption (HHV)

4.468 MWh/year

Annual CO2 emissions (50,6 kg/GJ / 182,2 kg/MWh HHV)

814 tons/year

Annual fuel costs

111.694 €/year

10a. Steam generation and steam costs Net total steam power output from the boiler house

556,4 kW

100,0%

Net total steam heat output from the boiler house

3.472 MWh/year

Net dry steam production boiler house

0,724 ton/h = 4516 t/year

Annual fuel consumption (LHV)

4.035 MWh/year

Annual fuel consumption (HHV)

4.468 MWh/year

Fuel costs for steam generation

111.694 €/year

83,8%

0,064 €/kWh

Electricity unit costs

30 kW

Electrical power for the boilerhouse

Electricity costs

11.981 €/year

9,0%

0,35 €/m3

Make up water unit costs

Make up water costs

628 €/year

0,5%

9.000 €/year

6,8%

Costs for chemicals

0,00 €/m3

Sewer unit costs

Sewer costs

0 €/year

0,0%

0,00 €/ton

CO 2 unit costs

CO2 Emissions ( 180,3 kg/ton of dry boiler house steam)

814 ton/year

CO 2 costs

0 €/year

0,0%

Total variable steam costs

133.303 €/year

100%

Total costs steam from boiler house

29,52 €/ton

Total costs steam from boiler house

0,0384 €/kWh

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