Clayton-Power-Plant-Presentation
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The Power Behind the Power.pdf
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HISTORY OF CLAYTON
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CLAYTON WORLDWIDE
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LIFETIME CUSTOMER CARE
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CLAYTON IN THE POWER INDUSTRY
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Principle of Operation
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Superheated Steam
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High Pressure
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THE MAIN COMPONENTS
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The Clayton Coil
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The Clayton Pump
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The Clayton Separator
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The Clayton Burner
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EFFICIENCY AND FUEL SAVING
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High operating efficiency and fuel savings are inherent in the design of the Clayton Steam Generator and control of the heating gasses, water circulation and combustion of fuel ensure optimum heat transfer. Start-up within five minutes from cold saves energy and also means that a Clayton Steam Generator in standby mode is off and completely cold yet can be operational at the flick of a switch or from a remote signal.
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The counterflow coil principle means that the water flows in the opposite direction from the hot gasses and this ensures a low stack temperature which is an indication of efficiency. In fact the stack temperature can actually be lower than the steam temperature on a Clayton Steam Generator and the efficiency can increase as the output is reduced. This is an important advantage since boilers rarely operate at their maximum rated output for most of the time.
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The many advantages of the Clayton Steam Generator are explained in ‘The Clayton Report’, is available on request. An independent university report is also available which gives a summary of efficiency tests.
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The operating principle of the Clayton Steam Generator is very different from that of the common shell boiler. A shell boiler uses natural convection and subsequently a large amount of energy in the form of hot water must be stored within the shell. The Clayton Steam Generator, by comparison, uses forced circulation of water though a helical coil which is heated to produce steam. It follows therefore that there is relatively little water in a Clayton Steam Generator contained within the coil.
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Even if the coil itself is damaged in any way this cannot produce a dangerous condition.
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STEAM GENERATING SYSTEM
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The Clayton Open System
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The Clayton experience and expertise has also been applied to the design and selection of systems and ancillary equipment which ensures trouble-free operation of the steam generating plant. Clayton offer a range of accessories which match the selected steam generators and which are designed and manufactured to the same high standards.
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The most common system is the Clayton Open System in which condensate can be returned at atmospheric pressure.
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SKID MOUNTED PACKAGES
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Applications
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Construction
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Exhaust Gas Boiler Systems
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STEAM BASICS
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Enthalpy, Sensible Heat and Latent Heat
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Calculating the Enthalpy of Saturated Steam
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Steam Tables
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Enthalpy of Wet Steam
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Superheated Steam
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STEAM TABLES
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The Clayton Report.pdf
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The Clayton
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Report…SECTION ONE
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Introduction
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Introduction Cont.
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Clayton
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Conventional Boilers
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SECTION TWO
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Controlled Forced Circulation
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SECTION TWO
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Combustion Gas Control
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Counterflow Versus Parallel Flow
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Control of Combustion
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Operating Efficiency
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Rapid Start-Up
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Blowdown
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Soot and Scale Control
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blowdown tanks.pdf
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Dimensions
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*approximate
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Connections
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I (Vent)
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sequence panels.pdf
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SEQUENCING
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ADDITIONAL FUNCTIONS
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Hotwells.pdf
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The feedwater supply from the Clayton Hotwell can be fed to one or more steam generators. The water content is automatically maintained at the correct level to ensure sufficient supply for all phases of operation. The Clayton Hotwell also acts as a break tank.
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Containers.pdf
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CONSTRUCTION
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Chemical Dosing.pdf
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WATER TREATMENT ADVICE
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Water Softeners.pdf
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SCALE PREVENTION
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SOFTENER OPERATION
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REGENERATION CYCLE
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SOFTENER TYPES
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SIZING A WATER SOFTENER
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