Clayton Industries Corporate Brochure

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Steam Generators Advanced Steam Boiler Technology that Is Safe, Efficient and Reliable

SAVES FUEL SAVES SPACE SAVES TIME SAVES MONEY

Advanced boiler technology for all steam applications, with many benefits

COMPACT, HIGHLY EFFICIENT, QUICK-STARTING STEAM GENERATOR SYSTEMS

COMPACT SIZE Smaller size means a smaller

RESPONSIVE Very rapid response to changing steam loads means the Clayton Steam Generator will automatically modulate to match your steam load profile while maintaining system steam pressure. SAFE Our once-through design eliminates the possibility of a steam or water- side explosion. The Clayton Steam Generator is simply the safest steam boiler available on the market.

LESS WATER WASTE Clayton’s design concentrates TDS blowdown significantly, reducing fuel, water and chemical costs. FAST START Full steam pressure and output in minutes from a cold startup saves fuel and labor cost over conventional designs and eliminates wasted fuel from idling.

AUTOMATIC Operation is automatically

RELIABLE Field proven reliability of the Clayton Steam Generator is unsurpassed, resulting in greatly reduced operator maintenance and attendance. QUALITY Steam quality in excess of 99.5% dryness is assured at all times. This is the highest steam quality of any competitor’s design. Less water and impurities further increase your energy efficiency.

space requirement. Clayton Steam Generators generally fit into any available area, reducing construction costs on new building installations. FUEL EFFICIENT Clayton’s high efficiency design translates into lower operating costs and improved overall system operation.

controlled. The Clayton Steam Generator can be started from a single switch or remotely using the automatic start option. LOW WEIGHT Its relatively light weight means that all sizes of Clayton Steam Generators can be easily moved and installed; even in areas with limited structural support.

Advanced boiler technology of the Clayton steam generator

COMPACT, HIGHLY EFFICIENT, QUICK-STARTING STEAM GENERATOR SYSTEMS

THE CLAYTON PUMP

THE CLAYTON PUMP | THE CLAYTON COIL | THE CLAYTON SEPARATOR

FEATURES

THE CLAYTON COIL The Clayton Pump has been designed specifically for the continuous supply of high-pressure and high-temperature feedwater to the Clayton Steam Generator and has exceptional durability. The pump does not have any glands or mechanical seals and the moving parts are semi-submerged in an oil reservoir. Faultless operation is achieved by the use of a reciprocating piston that pushes oil against a diaphragm that, in turn, moves water in a vertical column. The water inlet and outlet is at the top of the column so that heat from the water being pumped does not reach the pump mechanism. The complete assembly is housed in an extremely strong cast ductile iron block. The Clayton Pump is unsurpassed for long life, reliability and performance. The Clayton Coil has been developed for high heat transfer and long-term reliability. Its unique design allows water and heat to flow in opposite directions in a single pass. This counterflow pattern is the most efficient way to transfer heat energy and provides preheating of the incoming water. Each coil layer is carefully staggered, compared to the next. The spacing between each layer is varied so a constant high velocity is maintained as the flue gas density changes with temperature. The diameter of the tube also becomes larger as the water temperature increases and steam is produced. In the lower section, the coil forms a water wall around the combustion chamber that minimizes external heat loss. The result is fast heat transfer, even heat distribution and no hot spots. Mechanically, the coil acts like a spring to eliminate the effects of expansion. This allows Clayton Steam Generators to be started and stopped as frequently and as quickly as required without the possibility of mechanical damage. The Clayton Coil is the heart of the Clayton Steam Generator and has benefits that are not available with any other boiler. The Clayton Separator guarantees high-quality steam by combining cyclone separation and screen mist removal. The Separator operates in conjunction with the Clayton forced flow principle to guarantee steam quality of at least 99.5% dry saturated under all load conditions. The separator does not have any moving parts and no maintenance is required. A series of vanes produce a vortex flow pattern that removes water particles by centrifugal action. The separated droplets are collected and recycled. Impurities are simultaneously separated and can be removed by automatically blowing down a very small quantity of the collected water. No other blowdown is required and the total dissolved solids in the incoming water can be as high as 8,550 ppm. The Clayton Separator produces high-quality steam that is the best available from any type of boiler. THE CLAYTON SEPARATOR

The many advantages of using the Clayton Steam Generator is the result of combining three unique and proven technologies.

CLAYTON COIL l Counter Flow Heat Exchanger l No Refractory Insulation l Small Steel Mass l Low Heat Loss l Single Pass Heating l Upfired Burner l Rapid Heat Transfer

CLAYTON COIL

STEAM

CLAYTON PUMP

CLAYTON PUMP l Small Water Content l Pre-Heated Water l Controlled Water Flow CLAYTON SEPARATOR l Vortex Action l No Moving Parts l Automatic Blowdown

WATER

CLAYTON SEPARATOR

To produce steam in a Clayton Steam Generator, water goes in one end and high-quality steam comes out the other. The boiler feed water is pumped through the helical water tube coil from the top to the bottom while heat is passed over the coil in the opposite direction. The high efficiency separator at the outlet of the coil ensures that the steam is dry saturated. The principle of forced circulation of water using the Clayton Pump, Coil and Separator is the basis for the many benefits of using the Clayton Steam Generator.

HIGH PRESSURE COMBUSTION AIR BLOWER

AIR/FUEL MIXER

AIR/FUEL DAMPER CONTROL

To meet increasing demands for cleaner technologies, Clayton has created an advanced ultra low NOx burner system available on all our gas-fired steam generator units. The FMB (Fiber Metal Burner) technology achieves ultra low emissions through a combination of improved fuel and air mixing and very low, short flame length. This proven system is automatically controlled and capable of meeting strict local air emissions standards. LOW NOx TECHNOLOGY

FMB CONE BURNER

GASFLOW CONTROL VALVE

PILOT AIR PILOT FUEL

MAIN GASLINE

Used by the world’s leading companies

COMPACT, HIGHLY EFFICIENT, QUICK-STARTING STEAM GENERATOR SYSTEMS

SKID MOUNTED SYSTEMS

MODELS UP TO 2,000 BHP WITH DESIGN PRESSURES UP TO 3,000 PSIG SATURATED AND SUPERHEATED STEAM

CONTAINERIZED UNITS

EXHAUST GAS BOILERS

OFFSHORE / MARINE

COMPACT, HIGHLY EFFICIENT, QUICK-STARTING STEAM GENERATOR SYSTEMS

WORLDWIDE SALES & SERVICE Clayton Industries services the world with major manufacturing facilities in the USA, Europe, Latin America, and Asia. Clayton direct sales and service offices, subsidiary companies and authorized distributors are located worldwide offering lifetime customer support 24/7. World Headquarters 17477 Hurley Street City of Industry, CA, USA 91744 Tel: (800) 423-4585 sales@claytonindustries.com www.claytonindustries.com Canada 13 Edvac Drive, Unit 19 Brampton, Ontario Canada L6S 5W6 Tel: (905) 791-3322 canada@claytonindustries.com www.claytonindustries.com Europe, Africa, and Middle East Headquarters Rijksweg 30 Manuel L. Stampa 54 Nueva Industrial Vallejo Mexico D.F., 07700, Mexico Tel: (800) 888-4422 claytonmexico@clayton.com.mx clayton.com.mx Asia Headquarters 309 of Avenue 19 Economical and Technological Development Zone Hangzhou, China 310018 Tel: +0571 867598720 / 86092891 Info@kldco.net paul.lamberts@claytonindustries.com www.kldco.net 2880 Bornem, Belgium Tel: +32 (0)3 890 57 00 sales@clayton.be www.clayton.be Latin America Headquarters

The Clayton Story In 1930, Clayton Industries was formed in California by five engineers who were involved in the investigation and development of new concepts in thermodynamics pertaining to mechanical products. Fuel conservation was always a concern toWilliam Clayton, founder of Clayton Industries, long before modern-day awareness of dwindling fuel resources through our energy use. The Clayton Steam Generator evolved as a method to efficiently produce steam that is based on forced circulation of water. It was an immediate success and was being mass produced with thousands of units in daily operation by the 1940s. To meet a worldwide demand, Clayton Industries rapidly expanded overseas with purpose- built factories, licensed agreements, subsidiary companies and affiliates; while remaining a privately-owned company. Technological advancements continued throughout the years and models with larger outputs are continually being added to Clayton’s highly-respected product line. Since its inception, all of Clayton’s customers have remained loyal patrons.

WORLDWIDE HEADQUARTERS

Clayton Belgium

Clayton Mexico City

Headquarters, City of Industry, CA

Clayton Maquiladora

Clayton China

OUR WEBSITES:

USA: www.claytonindustries.com CANADA: www.claytonindustries.com

MEXICO: clayton.com.mx

GERMANY: www.clayton-deutschland.de

SPAIN: www.clayton.es HOLLAND: www.clayton.nl CHINA: www.kldco.net

BELGIUM: www.clayton.be FRANCE: www.clayton.fr

UK: www.claytonindustries.co.uk

www.claytonindustries.com (800) 423-4585

K-2014 – 9/14

PLC

PROGRAMMABLE LOGIC CONTROLLER

CLAYTON COMPUSTEAM PLC

Clayton Industries’ PLC-based steam systems incorporate the latest technology in boiler controls and provide instant touch access to operating control and information.

• INCREASED MACHINE RELIABILITY: Solid state technology eliminate the need for mechanical relays and timers. • DIRECT COMMUNICATION: Enables boiler room and plant control system linking. • MULTI-UNIT CONTROLS: Allows for control sequencing in a multi-unit installation. • MODBUS, ETHERNET/IP, AND BACNET PROTOCOL COMPATIBILITY • 10 inch touchscreen upgrade option available for most machines

Reliable

COMPUSTEAM PLC – I, II, and III Clayton Compusteam PLC Control Systems, which are standard on all modulating models, are available in three basic levels, I, II, & III, with a variety of options for expanding the capabilities beyond the basic systems. When operating, the PLC systems provide increased reliability. Operating parameters are readily available, on the Operator Interface Unit (OIU) displays and for remote data acquisition and control purposes. PLC interface capability also lends itself to improved communications between the Steam Generator controls and total plant monitoring systems. PLC based controls also provide enhanced control for multiple unit installations.

LEVEL I FUNCTIONS: Firing Rate, Steam Pressure, Pressure Set Points, Run Hours, Coil Tube Temperature LEVEL II FUNCTIONS: All Level I functions plus: Exhaust Gas Temperature, Feedwater Supply Pressure and Temperature LEVEL III FUNCTIONS: All Level II functions plus: Steam and Gas Flow Metering

OPTIONAL FEATURES: • Remote Start/Stop

• Remote Pressure Set Point • Ethernet Communications • MODBUS/BACnet • Automatic Start/Stop Sequencing of Multi-unit Installations

WORLD HEADQUARTERS 17477 Hurley Street City of Industry, CA 91744 TEL: 800-423-4585 FAX: 626-435-0180 Email: sales@claytonindustries.com www.claytonindustries.com

CANADA Clayton Sales & Service

LATIN AMERICA Clayton de Mexico, S.A. de C.V. Manuel L. Stampa 54 Nueva Industrial Vallejo Mexico D.F., 07700, Mexico TEL: +52 (55) 5586 5100 Email: claytonmexico@clayton.com.mx www.clayton.com.mx

ASIA PACIFIC/AUSTRALIA/ NEW ZEALAND Clayton Asia Pacific P.O. Box 620 Mt. Ommaney, Qld 4074, Australia TEL: +61-447 344 708 Email: neville.smith@claytonindustries.com

EUROPE/MIDDLE EAST/AFRICA Clayton of Belgium NV Rijksweg 30

910 Roundtree Dairy Rd., Unit 32 Vaughan, ONT, Canada L4L-5W6 TEL: 905-791-3322 FAX: 905-790-0583 Email: canada@claytonindustries.com 2880 Bornem, Belgium TEL: +32 (0)3 890 57 00 FAX: +32 (0)3 890 57 01 Email: sales@clayton.be www.clayton.be WORLD LEADER IN PRECISION STEAM GENERATORS, FLUID HEATERS, HEAT RECOVERY SYSTEMS, AND CUSTOMER SERVICE

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E154 STEAM GENERATOR 150 BHP

CLAYTON STEAM GENERATORS OFFER:

 COMPACT SIZE Clayton steam generators will normally fit in any available area while also reducing construction costs on new building installations.  FUEL EFFICIENT High efficiency which is inherent with the clayton design translates into lower operating costs and improved overall system operation  RESPONSIVE Very rapid response to changing steam loads. Clayton steam generator will automatically modulate to match your steam load profile while maintaining system steam pressure  SAFE Our once through design eliminates the possibility of a steam or water side explosion. The Clayton steam generator is simply the safest steam boiler on the market.  LESS WATER WASTE Clayton’s design concentrates TDS blow down significantly which reduces wasted fuel, water and chemical costs.  FAST START Full steam pressure and output in minutes from a cold start- up saves fuel and labor cost over conventional designs. Eliminates wasted fuel from idling.  AUTOMATIC Operation is automatically controlled and the Clayton steam generator can be started from a single switch or remotely using an automatic start option.  LOW WEIGHT The relatively light weight means that all sizes of Clayton steam generators can be easily moved and installed even in areas with limited structural support.  RELIABLE Reliability of the Clayton steam generator is field proven and unsurpassed. This results in greatly reduced mainte- nance and attendance.  HIGH QUALITY STEAM Steam Quality in excess of 99.5% dry is assured at all times. This is the highest steam quality of any competitive design. Less water and impurities further increase your energy effi- ciency .

MODEL E154

with Low NOx FMB Burner MODEL SEG154-FMB

MODEL E154

MODEL SE154

MODEL EG154-FMB

Standard

with Super Economizer with Low NOx FMB Burner and Super Economizer

150

NA 150

BOILER HORSEPOWER HEAT INPUT, BTU/hr

5,021,250 6,123,476 6,049,699

5,907,353 5,021,250 5,838,663

Oil Gas

6,199,074 5,021,250

5,907,353 5,021,250

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB - see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

15 - 500 psig 5,175 lbs/hr 13 - 450 psig

43.0 gph

41.5 gph

N/A

6,123 cfh

5,907 cfh

6,199 cfh

5,907 cfh

5 to 1 Turndown

4 to 1 Turndown

83% 82%

86% 85%

85% Blower Pump Cooling Blower Pump Cooling 81%

Blower

Pump Blower

Pump

7.5 7.5

5 5

7.5 7.5

5 5

7.5 7.5

7.5

24 28

32 35

35 35

5 to 10 psig

473 sq.ft. 795 gph 70 psig 25 scfm N/A

25 scfm 70 psig

NA NA

N/A

5 scfm @ 3 to 150 psig

610 sq. ft. 5 scfm @ 3 to 150 psig 795 gph

610 sq. ft. 795 gph

473 sq.ft. 795 gph

18 in.

102 in. 93 in. 114 in.

121 in. 93 in. 114 in.

107 in. 113 in. 140 in.

850 lbs 8,560 lbs 9,811 lbs 124 ihn. 113 in. 140 in.

850 lbs 7,390 lbs 8,407 lbs

850 lbs 8,360 lbs 9,611 lbs

850 lbs 7,590 lbs 8,607 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Oil fired units also use a separate motor driven fuel oil pump - 1/3 HP 5) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

6) Atomizing air required for oil burner. 7) Compressed air required for FMB.

The description and specifications shown were in effect at the time this publication was approved for printing. Clayton Industries, whose policy is one of continuous improvement, reserves the right to discontinue models, or change specifications or design, without notice.

G-E154-7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E204 STEAM GENERATOR 200 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E204

and Super Economizer MODEL SEG204-FMB

MODEL E204

MODEL SE204

MODEL EG204-FMB with Low NOx Burner

Standard

with Super Economizer

with Low NOx Burner

BOILER HORSEPOWER HEAT INPUT, BTU/hr

200

NA 200

Oil Gas

6,695,000 8,164,634 8,066,265

6,695,000 7,876,471 7,784,884

6,695,000 8,265,432

6,695,000 7,876,471

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB -see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

13 - 450 psig 15 - 500 psig 6,900 lbs/hr

57.4 gph

55.4 gph

8,165 cfh

7,876 cfh

8,265 cfh

7,876 cfh

5 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

81% 85% Blower Pump Cooling Blower Pump Cooling NA NA

Blower

Pump Blower

Pump

10 10

10 7.5

5 5

10 10

10 7.5

5 5

10 10

7.5 10

10 10

7.5 10

35 32

42 39

5 to 10 psig

25 scfm 70 psig

NA 5 scfm @ 3 to 150 psig 5 scfm @ 3 to 150 psig NA NA NA

N/A

473 sq.ft. 1,060 gph

610 sq.ft. 1,060 gph

473 sq.ft. 1,060 gph

610 sq.ft. 1,060 gph

18 in.

102 in. 93 in. 114 in.

121 in. 93 in. 114 in.

107 in. 113 in. 140 in.

124 in. 113 in. 140 in.

7,410 lbs 1,050 lbs 8,427 lbs

8,390 lbs 1,050 lbs 9,641 lbs

1,050 lbs 7,610 lbs 8,627 lbs

1,050 lbs 8,590 lbs 9,841 lbs

6) Atomizing air required for oil burner. 7) Compressed air required for FMB.

G-E204-7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E254 STEAM GENERATOR 250 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E254

MODEL SE254-FGR

250 with Flue Gas Recirculation

MODEL E254 MODEL SE254 MODEL E254-FGR

Standard

Super Econoith Flue Gas Recirculatio and Super Economizer

250

BOILER HORSEPOWER HEAT INPUT, BTU/hr

8,368,750 10,205,793 10,082,831

8,368,750 9,845,588 9,731,105

8,368,750 10,205,793 10,082,831

8,368,750 9,845,588 9,731,105

Oil Gas

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB -see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

8,625 lbs/hr

13 - 450 psig 15 - 500 psig 8,625 lbs/hr

13 - 450 psig 13 - 450 psig 13 - 450 psig 15 - 500 psig 15 - 500 psig 15 - 500 psig

71.7 gph

69.2 gph

71.7 gph

69.2 gph

10,206 cfh

9,846 cfh

10,206 cfh

9,846 cfh

5 to 1 Turndown to 1 Turndow 4 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

86% 85%

83% 82%

5 Cooling Blower Pump Cooling

Pump Blower

Blowe Pump

Blower

10 15 10 10

5 5

10 10

59 42 15 10

10 10

10 15

10 10 42 35

42 35

59 42

5 to 10 psig

70 psig 25 scfm

25 scfm 70 psig

N/A

473 sq.ft. 1,325 gph

610 sq. ft. 1,325 gph

473 sq.ft. 1,325 gph

610 sq. ft. 1,325 gph

24 in.

102 in. 104 in. 114 in.

120 in. 104 in. 114 in.

126 113 152

145 113 152

1,050 lbs 7,410 lbs 8,427 lbs

1,050 lbs 9,440 lbs 10,935 lbs

1,050 lbs 7,610 lbs 8,627 lbs

1,050 lbs 8,590 lbs 9,841 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Oil fired units also use a separate motor driven fuel oil pump - 1/2 HP 4) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

5) Atomizing air required for oil burner. 6) Compressed air required for FMB.

The description and specifications shown were in effect at the time this publication was approved for printing. Clayton Industries, whos policy is one of continuous improvement, reserves the right to discontinue models, or change specifications or design, without notice.

G-E254FGR-7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E304 STEAM GENERATOR 300 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E304

MODEL SE304-FMB

MODEL E304

MODEL SE304

MODEL EG304-FMB with Low NOx Burner

Standard

with Super Economizer

with Low NOx Burner

and Super Economizer

300

NA 300

BOILER HORSEPOWER HEAT INPUT, BTU/hr

10,042,500 12,246,951 12,099,398

10,042,500 11,814,706 11,677,326

Oil Gas

10,042,500 12,398,148

10,042,500 11,814,706

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY ELECTRIC FLA, based on 460 V (see note 4) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 5) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB -see note 6) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP design pressure 15-300 psig design pressure 301-500 psig

13 - 450 psig 15 - 500 psig 10,350 lbs/hr

86.1 gph

83.1 gph

N/A

12,247 cfh

11,815 cfh

12,398 cfh

11,815 cfh

5 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

81% NA

85% NA

30 5 Blower Pump Cooling Blower Pump Cooling

Blower

Pump Blower

Pump

82 75 10 15

5 5

30 30

82 75 15 10

15 15

10 15

15 15

10 15

51 44

5 to 10 psig

25 scfm 70 psig

5 scfm @ 3 to 150 psig 5 scfm @ 3 to 150 psig NA NA

N/A

594 sq.ft. 1,590 gph

796 sq.ft. 1,590 gph

594 sq.ft. 1,590 gph

796 sq.ft. 1,590 gph

24 in.

114 in. 104 in. 114 in.

137 in. 104 in. 114 in.

121 in. 116 in. 160 in.

144 in. 116 in. 160 in.

1,150 lbs 9,140 lbs 10,566 lbs

1,150 lbs 10,530 lbs 12,297 lbs

1,150 lbs 9,340 lbs 10,766 lbs

1,150 lbs 10,730 lbs 12,497 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

5) Atomizing air required for oil burner. 6) Compressed air required for FMB.

G-E304- 7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E354 STEAM GENERATOR 350 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E354

MODEL SEG354-FMB

MODEL E354

MODEL SE354

MODEL EG354-FMB with Low NOx Burner

Standard

with Super Economizer

with Low NOx Burner

and Super Economizer

350

NA 350

BOILER HORSEPOWER HEAT INPUT, BTU/hr

11,716,250 14,288,110 14,115,964

11,716,250 13,783,824 13,623,547

Oil Gas

11,716,250 14,464,506

11,716,250 13,783,824

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB -see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

13 - 450 psig 15 - 500 psig 12,075 lbs/hr

100.4 gph

96.9 gph

N/A

14,288 cfh

13,784 cfh

14,465 cfh

13,784 cfh

5 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

81% NA

NA 85%

30 5 Blower Pump Cooling Blower Pump Cooling

Blower

Pump Blower

Pump

95 89 15 20

5 5

30 30

95 89 20 15

25 25

15 20

25 25

15 20

74 67

5 to 10 psig

25 scfm 70 psig

NA NA

70 psig 25 scfm

N/A

5 scfm @ 3 to 150 psig 5 scfm @ 3 to 150 psig

594 sq.ft. 1,855 gph

796 sq.ft. 1,855 gph

594 sq.ft. 1,855 gph

796 sq.ft. 1,855 gph

24 in.

114 in. 104 in. 114 in.

137 in. 104 in. 114 in.

121 in. 116 in. 160 in.

144 in. 116 in. 160 in.

1,150 lbs 10,566 lbs 9,140 lbs

1,150 lbs 10,530 lbs 12,297 lbs

1,150 lbs 9,340 lbs 10,766 lbs

1,150 lbs 10,730 lbs 12,497 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Oil fired units also use a separate motor driven fuel oil pump - 1/2 HP 5) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

6) Atomizing air required for oil burner. 7) Compressed air required for FMB.

G-E354-7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E404 STEAM GENERATOR 400 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E404

and Super Economizer MODEL SEG404-FMB

Standard MODEL E404

MODEL SE404

MODEL EG404-FMB with Low NOx Burner

with Low NOx Burner

with Super Economizer

BOILER HORSEPOWER HEAT INPUT, BTU/hr

400

NA 400

13,390,000 16,329,268 16,132,530

13,390,000 15,752,941 15,569,767

Oil Gas

13,390,000 16,530,864

13,390,000 15,752,941

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB-see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

60 - 450 PSIG 65 - 500 PSIG 13,800 lbs/hr

114.7 gph

110.7 gph

N/A

16,329 cfh

15,753 cfh

16,531 cfh

15,753 cfh

5 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

81% NA

85% NA

Pump Blower

Pump

40 7.5 Blower Pump Cooling Blower Pump Cooling

Blower

25 25

20 20

25 25

20 20

92 92 20 20

7.5 7.5

40 40

92 92 20 20

7.5

74 74

5 to 10 psig

70 psig 30 scfm

NA NA 5 scfm @ 3 to 150 psig 5 scfm @ 3 to 150 psig

N/A

912 sq.ft. 2,120 gph

1,207 sq.ft. 2,120 gph

912 sq.ft. 2,120 gph

1,207 sq.ft. 2,120 gph

32 in.

131 in. 131 in. 133 in.

157 in. 131 in. 133 in.

135 in. 142 in. 156 in.

161 in. 142 in. 156 in.

1,970 lbs 14,650 lbs 17,268 lbs

1,970 lbs 17,040 lbs 20,250 lbs

1,970 lbs 14,950 lbs 17,568 lbs

1,970 lbs 17,340 lbs 20,550 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Oil fired units also use a separate motor drivne fuel oil pump - 3/4 HP 5) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

6) Atomizing air required for oil burner. 7) Compressed air required for FMB.

G-E404-7/16

Specifications Advanced Steam Boiler Technology that is Safe, Efficient and Reliable

S A V E S F U E L * S A V E S S P A C E * S A V E S T I M E * S A V E S M O N E Y

MODEL E504 STEAM GENERATOR 500 BHP

CLAYTON STEAM GENERATORS OFFER:

MODEL E504

and Super Economizer MODEL SEG504-FMB

MODEL E504

MODEL SE504

MODEL EG504-FMB with Low NOx Burner

Standard

with Super Economizer

with Low NOx Burner

500

NA 500

BOILER HORSEPOWER HEAT INPUT, BTU/hr

16,737,500 20,411,585 20,165,663

16,737,500 19,691,176 19,462,209

Oil Gas

16,737,500 20,663,580

16,737,500 19,691,176

NET HEAT OUTPUT, BTU/hr EQUIVALENT OUTPUT (from and at 212°F feedwater and 0 PSIG steam) DESIGN PRESSURE (see note 1) STEAM OPERATING PRESSURE (determined by design pressure) OIL CONSUMPTION at maximum steam output (see note 2) GAS CONSUMPTION at maximum steam output (see note 3) BURNER CONTROLS modulating EFFICIENCY oil-fired efficiency % gas-fired efficiency % ELECTRIC MOTORS, HP (see note 4) ELECTRIC FLA, based on 460 V (see note 5) design pressure 15-300 psig design pressure 301-500 psig GAS SUPPLY PRESSURE REQUIRED ATOMIZING AIR REQUIRED (see note 6) Capacity Minimum pressure AIR SUPPLY REQUIRED (FMB -see note 7) WATER SUPPLY REQUIRED HEATING SURFACE EXHAUST STACK CONNECTION, o.d. APPROXIMATE OVERALL DIMENSIONS length width height WEIGHT installed - wet shipping FW pump skid design pressure 15-300 psig design pressure 301-500 psig

60 - 450 PSIG 65 - 500 PSIG 17,250 lbs/hr

143.4 gph

138.4 gph

N/A

20,412 cfh

19,691 cfh

20,664 cfh

19,691 cfh

5 to 1 Turndown

4 to 1 Turndown

82% 83%

85% 86%

81% NA

85% NA

30 7.5 Blower Pump Cooling Blower Pump Cooling

Blower

Pump Blower

Pump

20 30

7.5 7.5

30 30

30 20

25 25

20 30

25 25

20 30

7.5

85 74

107

5 to 10 psig

70 psig 30 scfm

NA NA 5 scfm @ 3 to 150 psig 5 scfm @ 3 to 150 psig

N/A

912 sq.ft. 2,650 gph

1,207 sq.ft. 2,650 gph

912 sq.ft. 2,650 gph

1,207 sq.ft. 2,650 gph

32 in.

131 in. 131 in. 133 in.

157 in. 131 in. 133 in.

135 in. 142 in. 156 in.

161 in. 142 in. 156 in.

2,000 lbs 14,790 lbs 17,408 lbs

2,000 lbs 17,190 lbs 20,400 lbs

2,000 lbs 15,090 lbs 17,708 lbs

2,000 lbs 17,490 lbs 20,700 lbs

1) Design pressures are available up to 3000 psig. Consult factory for details. 2) Based on No. 2 fuel oil with a High Heat Value (HHV) of 140,600 BTU/Gal. 3) Based on Natural Gas with a High Heat Value (HHV) of 1,000 BTU/Ft.³ 4) Oil fired units also use a separate motor driven fuel oil pump - 3/4 HP 4) Continuous running. For 575 V multiply by 0.8; for 380 V multiply by 1.1; for 230 V multiply by 2.0; for 208 V multiply by 2.2.

5) Atomizing air required for oil burner. 6) Compressed air required for FMB.

G-E504-7/16

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